One of the most asked questions we get in our office is about eps files.
Encapsulated PostScript, or EPS, is a PostScript document with
additional restrictions intended to make EPS files usable as a graphics
file format.. Now, just because you have an eps file doesn’t really mean
that it is ready for printing. You can have the worst looking artwork
and save it as an eps and that doesn’t make it usable.
The best way to do a graphic art is by doing it as VECTOR ART. Vector
graphics are files that you can size up as many times as you want
without losing its quality. The main programs in which to create vector
files are Illustrator, Corel Draw and Freehand. In a perfect world all
your customers will send you their logos as a vector file with the fonts
converted to curves. But of course, we don’t live in a perfect world so
most customers won’t even know what a vector file is. Most of the time
they give you jpegs, bitmaps, Microsoft word, publisher and the
occasional, rough scans drawn by monkeys (believe me we’ve seen it all).
In this case, what we do as graphic artist is to convert those files
into graphic or vector files. Like you used to do when you were a little
kid, you take whatever file they give you and lock it in the program
that you are using, and then using the different tools you try to
re-create as close as possible to the original. However there are some
downsides from using vector art, for example, you cannot really do
stunning effects without going into Photoshop. Once you export a file
into Photoshop you can kiss that vector art goodbye. So I always
recommend to export it as a good resolution (at least 300 dpi) and at
the actual size of what the final product is going to be.
Below you can see the difference between a vector art and a raster image
(which include Photoshop, bitmaps, and jpegs)

Tips:
I think screen printing is sometimes treated as the rebel adolescent
child of the industry, I mean think about it when the ad agencies do
posters and ad campaigns they put all their effort into doing the best
looking artwork and everything is taken into consideration. When they do
art for shirts, they usually send you the lowest quality looking art
they can find. It’s like they think we are some sweaty, smelly, bearded
fat guy with a beer in one hand working in some dump looking underground
warehouse (wait, I think I just described my best customer Willy, sorry
Willy it’s nothing personal, although you could use a shower once in a
while) .
When we went to Art School, there was no class called “t-shirt graphics”
or “how to prepare files for silk screening 101” . The main thing they
used to teach us was to create art for offset printing. So we had to
figure out how to use the knowledge and then translate it into the dark
side (the screen printing business). It took several ruined arts, and
many disappointed customers until we could really do graphics for
T-shirts. We think there are just way too few places where people can go
and get knowledge of screen printing. It really is an art and I really
admire those who work countless hours in front of a screen, and get all
dirty and then sometimes get little or no credit for their work.
The main thing to remember when you are preparing graphics for
separations is to convert your colors to SPOT COLORS. When making a
multi-color print with a spot color process, every spot color needs its
own lithographic film. All the areas of the same spot color are printed
using the same film. The dot gain, hence the screen angle and line
frequency, of a spot color vary according to its intended purpose.
HOW TO CHANGE FROM CMYK COLORS TO SPOT COLORS
The preset colors you see on the swatches when you open illustrator are
CMYK or RGB colors, to convert them to spot color simply double click on
the color and the swatch options window appear and where it says “color
type” change to “spot color” and click ok. You will notice a little dot
appear right on the swatch, that means it is a spot color and it is
ready to be separated as such
Just remember that even if you have all the colors converted into spot
and you want to separate from your printer, you still need a postscript
printer. We have always used Hp 5000 series. They are great because they
are able to print a little bigger that tabloid size and they are very
fast and they can last a long time.
What is PostScript?
Simply put, PostScript is a programming or page description language. It
is a way of describing what a page should look like. Another such page
description language is PCL (printer control language).
Printers print dots. How these dots (raster images) are arranged on the
page determines what you see, how the page looks. A printer uses an
interpreter (printer driver) to translate digital documents created by
your software into a raster image that the printer can print.
You would need a postscript printer to print halftones. These are
usually laser printers. You can “fool” an inkjet printer to print
halftones with a third party program like “Fast Rip”. That is the
program that we use with our epson 3000 inkjet printer. The downside of
these printer is that the film is not water proof and it usually takes a
long time to print compared to the laser printers. So I recommend that
if most of your stuff is under 11 x 17, just go for the laser printer.
In order to print the separations and be able to burn screens from them,
you would need to use a translucent paper called vellum. It comes in
different sizes or you can just cut them yourself. The vellum that we
use is very good at holding registration. We’ve had artwork that is
about 2 years old and people come back to us because they need a white
flash, and guess what, after 2 years it still registers with the
original. If you need to find out our supplier, just check in our
resources page for more information.